Insert Injection Molding

Precision Injection Molding

Precision Injection Molding

FORESHOT is using precise molds and advanced V-Line injection machine to produce and control each item in micro level. Precision Injection Molding is applied in Vehicle Accessories, Medical Appliances and Accessories, cameras, gears inside of CD player or printer, earphone components and LED etc which are required highly precise standard.

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RHCM

RHCM

RHCM (Rapid Heat Cycle Molding) is not only vanish the weld line of the surface, but also lighten up the rate of gloss and higher mold replication. RHCM technology application like plastic parts in Network Communication equipments and Computers / Communications / Consumer electronics.

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Insert Injection Molding | Plastic Injection Service - FORESHOT

FORESHOT Industrial Corporation is a service provider of Insert Injection Molding | electronic module assembly, plastic injection molding, electronic module assembly, SMT assembly and vehicle accessories manufacturing. All products are applied in computer, communication, consumer electronics, SMT & electronic component part, medical device accessory, optical accessory and vehicle accessory industries.

Over 2,000 employees and based in Taiwan, FORESHOT's products meet UL standards for safety, and ISO 9001, ISO 14001, OHSAS 18001, ISO 16949, RoHS2.0 certified.

FORESHOT has been offering customers high-quality plastic injection molding | metal stamping service | electronic module assembly since 1985, both with advanced technology and 33 years of experience, FORESHOT ensures each customer's demands are met.

Insert Injection Molding

Insert Molding, Mold In Injection Molding,OverMolding

Insert Injection Molding applied in Computers / Communications / Consumer.
Insert Injection Molding applied in Computers / Communications / Consumer.

Insert Injection Molding could be called Insert Molding or Over Molding, which a sole part is formed using two or more different materials in combination. In Insert injection Molding can either be incorporated at the time of the molding process or can be inserted as post molding operation.

Especially, if properly selected two kinds of material, it will obtain a strong bonding of the molded part. Therefore, the used of primers or adhesive was no longer required to achieve an optimum bond between two materials.

This process of insert injection molding results in a strong bonded and integrated assembly with plastic encapsulated inserts.Insert molding made from the following material :Ceramic、Plastic、Metal and The substance that can withstand the high temperature of injection molding process.

What industries commonly use insert molded parts?

Insert molding is commonly used in a broad range of industries, including medical, automotive, consumer products and electronic components. Common applications include electronic housings, knobs and dials and hand-held devices.

Foreshot according product requirements and design, through Insert Molding combines metal and plastics, or multiple combinations of materials and components into a single unit, this feature let customer enhanced design flexibility, such as Electronic Components、Precision Components、Vehicle Accessories and Medical Appliances and Accessories etc.

FORESHOT Insert Injection Molding process flow,as shown in the following picture:

FORESHOT Insert Injection Molding process

 

Advantages

  • Reduces assembly.
  • Labor costs.
  • Reduces the size and weight of the part.
  • Improves component reliability.
  • Delivers improved part strength.
  • Structure with enhanced design flexibility.

Differences in the process between Insert Injection Molding and Conventional Injection Molding.

 Conventional Injection MoldingInsert Injection Molding
MaterialsMetal and plastic boxes
ToleranceNot strictStringent
Design DifficultyNeed to consider the components and assembly gapThe number of combined features needs to be considered
Design timeLongerShort
Mold MakingLow precision (low cost)High precision (high cost)
Assembly stepsSubsequent manual assemblyNo post processing required
Assembly issuesHaving foreign components and scratches problemsNo foreign components and scratches problems

Applications

  • Insert Injection Molding is frequently applied in accessories of Computers / Communications / Consumer electronics、Electronic Components、Precision Components、Vehicle Accessories and Medical Appliances and Accessories.
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