Thin wall Injection Molding

Thin Wall Injection, Thin Plastic Injection, High Speed Injection Molding

Thin wall Injection Molding applied in Optical, Electronic Components.

With the development of science and technology, thin wall injection molding is becoming more and more important due mainly to the growth in telecommunications and portable electronic devices that require thinner and lighter plastic housings. Thin-wall molding offers the opportunity to reduce material part cost and to increase production output through faster cycle times.

Thin wall injection molding requires new technology machines that have a multitude of control functions. FORESHOT has advanced V-Line injection machine to achieve the requirement of Thin wall parts and Micro Injection. The most thin thickness is 0.15mm.

Advantages

• Low material cost per part.
• Cheap and safe plastic parts.
• Low electricity cost per part due to fast cycle time with hydraulic machines.
• Let customer have more flexible design space.

Applications

• Foreshot Thin-wall Molding could be applied in Optical Components such as light guide plate.

Gallery

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  Thin-wall Injection Molding applied in Optical Components, light guide plate.

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  Thin-wall Injection Molding applied in Optical Components, light guide plate.

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  Thin-wall Injection Molding applied in Optical Components, light guide plate.

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  Thin-wall Injection Molding applied in Optical Components, light guide plate.

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  Thin-wall Injection Molding applied in Optical accessories, light guide plate.

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  Thin-wall Injection Molding applied in Optical accessories, light guide plate.

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  FORESHOT has advances Sodick V-Line system.

Related Serivce

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  Precision Injection Molding

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  Over the past few years, the demands for plastic injection products have seen considerable increase in consumer electronics products, transportation applications, medical supplies, etc. With the advanced development of precision machine and fast progress of plastic injection technique, progressing from general injection mold to micro injection mold manufacturing, the standards of precision and quality for the completed products of small Precision Components、Electronic Components、Computer / Communication / Consumer Electronics and Vehicle Accessories etc..FORESHOT is dedicated to the development of precision plastic technique and processing, improvement of precision mold, and advancement of plastic object measurement technique, to provide its clients the products with high added value and competitiveness.FORESHOT using precise molds and advanced Sodick V-Line injection machine and JSW high-speed injection machine to produce and control each item in micro level.

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  Insert Injection Molding

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  Insert Injection Molding could be called Insert Molding or Over Molding, which a sole part is formed using two or more different materials in combination. In Insert injection Molding can either be incorporated at the time of the molding process or can be inserted as post molding operation.Especially, if properly selected two kinds of material, it will obtain a strong bonding of the molded part. Therefore, the used of primers or adhesive was no longer required to achieve an optimum bond between two materials.This process of insert injection molding results in a strong bonded and integrated assembly with plastic encapsulated inserts.Insert molding made from the following material :Ceramic、Plastic、Metal and The substance that can withstand the high temperature of injection molding process.

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  Double-Shot Injection Molding

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  Double-Shot Injection Molding uses plastic polymers to mold plastic parts with multiple colors, materials or components with complex designs in one mold and machine. Double-Shot injection molding allows versatility, is simpler and more cost effective in comparison to other processes.Double-Shot Injection Molding requires attention that strengthen of joint is one of critical issue to be considered.FORESHOT could use this technology to shorten the cycle time, assembly cost, human resource and turnover rate.Double-Shot Injection Molding apply in keyboard、Computer / Communication / Consumer Electronics、Electronic Components、Precision Components and Vehicle Accessories etc.

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  RHCM

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  Traditional plastic injection molding does often uneven surface gloss of products and floating or exposed fibers on the surface of the fiberglass reinforced plastic chassis、poor transferability、inject pressure excessive and inject pressure uneven that they make stress marks around the mold gate of the product.Therefore, it is necessary printing and painting process to cover these surface defects. For high gloss products, insufficient brightness and uneven brightness cannot be covered by painting.Therefore, FORESHOT develops and apply RHCM technology, not only solve the above problems but also solve traditional plastic injection molding in ultra-thin parts, thick parts and reduces the cycle time.RHCM (Rapid Heat Cycle Molding) is rapidly changing the temperature of mold in injection process.This process is not only vanish the welding lines of the surface, but also improve the rate of product gloss and higher mold transferability.High Gloss / Welding Line free Injection Molding with RHCM process is high-level technology, however, FORESHOT has been operated well in High Gloss / Welding Line free Injection Molding with RHCM process and invests many 250T ~ 1000T RHCM machines that they can do mass production and let customers satisfied.

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  LSR/LSM Injection Molding

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  LSR/LSM Injection MoldingOrganosilicone known as Silicone, it is a type of molecular chain and a non-breakable Polysiloxane that it's a silicon atom combined with oxygen atom.Silicone has various kinds of material、unique functions and wide range of uses. It's an indispensable chemical materials that also call 「technology development catalyst」. As shown below is material classification.

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