Plastic Injection Molding / Metal Stamping / SMT / Assembly Service
FORESHOT has been providing OEM/ODM service from mold designing to assembly service with vertical integration service for over 30 years in plastic injection industry.
FORESHOT main technology services are Metal Stamping、SMT、Assembly service、Micro Injection Molding、Thin-wall Parts Injection Molding、Precision Injection Molding、High Gloss / Weld Line Free Injection Molding with RHCM process、LSR/LSM、Insert Injection Molding、Double-shot Injection Molding.
Metal stamping is an important manufacturing process its can according that what need shape and features to stamping. Its advantage are high production rate, consistent and low cost. Its technology are apply in much industry such as automotive, heavy industry, Electrical and Electronics industry, electronic components and hardware fittings.FORESHOT could do: Design and development of continuous stamping, Stamping tool components, Design and manufacturing of continuous stamping tool, various stamping metal parts.With Metal Stamping unit established for years, FORESHOT is continually upholding the attitudes of "client satisfaction" and "make our clients more competitive" to make efforts in development and product improvement. Therefore, to present our products are with the best quality and excellent service to our clients. The Metal Stamping Unit of FORESHOT was certified with ISO 9002 in 2000.
Surface-mount technology (SMT) is a term for a relatively modern style of printed circuit board design. The vast majority of commercial electronics are all about complex circuitry fitting in small spaces. In SMT, instead of putting wire leads into holes drilled in the circuit board, components and elements are mounted directly onto the surface of the board. Due to its efficiency and effectiveness, SMT has widely replaced through-hole technology methods for constructing PCBs.FORESHOT provides One-Stop shopping service from material procurement to assembly service. FORESHOT also offers the services of grouping and machining of product processing such as SMT / DIP PCB grouping, spray painting and printing, product assembly and packaging etc. In addition, we have test service for PCBA (Printed Circuit Board Assembly) and final goods test.
"One-Stop Shopping" is what FORESHOT provides for clients. FORESHOT has great experiences from mold design to assembly service including SMT, PCBA, plastic product injection, precision plastic parts manufacturing, metal stamping, glue dispense, Ultra Sonic Welding, Ultra Sonic Parts Cleaning, and Product Packaging, With its consistent manufacturing flow service, FORESHOT enables the perfect realization of producing products from scratch for clients.
Micro Injection Molding is combined the special design of barrel and injection equipment to precisely control injection volume for steady capability of plastic material. In addition, high efficiency and low cost are advantages of micro injection molding.Micro Injection Molding can be divided into Micro Injection and Micro component Injection Molding. Owing to new technological advances, Biotechnology, Medicine, Electro-optical industry, Computer / Communication / Consumer Electronics are toward small and precision to design, so that can't traditional injection molding do its.Micro Injection Molding need three part to work: High polymer material, Micro Molding, Micro Injection Molding Machine, Foreshot have advances technology and equipment to satisfy with customer and finish high quality product.FORESHOT has advances Sodick V-Line system to satisfy customer requirements.Micro Injection Molding is able to do small, Micro mechanism such as camera, CD-ROM, Gears of printer, Headphones accessories, LED light bulbs, Lens holder and etc.
With the development of science and technology, thin wall injection molding is becoming more and more important due mainly to the growth in telecommunications and portable electronic devices that require thinner and lighter plastic housings. Thin-wall molding offers the opportunity to reduce material part cost and to increase production output through faster cycle times.Thin-wall injection molding requires new technology machines that have a multitude of control functions. FORESHOT has advanced V-Line injection machine to achieve the requirement of Thin-wall parts. The most thin thickness is 0.15mm.
Over the past few years, the demands for plastic injection products have seen considerable increase in consumer electronics products, transportation applications, medical supplies, etc. With the advanced development of precision machine and fast progress of plastic injection technique, progressing from general injection mold to micro injection mold manufacturing, the standards of precision and quality for the completed products of small precision components.FORESHOT is dedicated to the development of precision plastic technique and processing, improvement of precision mold, and advancement of plastic object measurement technique, to provide its clients the products with high added value and competitiveness.FORESHOT using precise molds and advanced Sodick V-Line injection machine and JSW high-speed injection machine to produce and control each item in micro level.
RHCM (Rapid Heat Cycle Molding) is rapidly changing the temperature of mold in injection operation. This process is not only vanish the weld line of the surface, but also lighten up the rate of gloss and higher mold replication.Although High Gloss / Weld Line free Injection Molding with RHCM process is high-level technology, however, FORESHOT has been operated well in High Gloss / Weld Line free Injection Molding with RHCM process and investment many 250T ~ 1000T RHCM production line that can mass production and let customers satisfied.
Foreshot Liquid Silicone Injection Molding offers variety types of mold to satisfy different demand, such as V-Cut without flash molding and Cold Runner System.The procedure of Liquid Silicone injection molding is using A, B liquid into mix and then injected molding.
Insert Injection Molding could be called Insert Molding or Over Molding, which a sole part is formed using two or more different materials in combination. In Insert injection Molding can either be incorporated at the time of the molding process or can be inserted as post molding operation. Especially, if properly selected two kinds of material, it will obtain a strong bonding of the molded part. Therefore, the used of primers or adhesive was no longer required to achieve an optimum bond between two materials.Foreshot according product requirements and design, through Insert Molding combines metal and plastics, or multiple combinations of materials and components into a single unit, this feature let customer enhanced design flexibility.
Double-Shot Injection Molding uses plastic polymers to mold plastic parts with multiple colors, materials or components with complex designs in one mold and machine. Double-Shot injection molding allows versatility, is simpler and more cost effective in comparison to other processes.Double-Shot Injection Molding requires attention that strengthen of joint is one of critical issue to be considered.FORESHOT could use this technology to shorten the cycle time, assembly cost, human resource and turnover rate.