Dual-Injection Molding, Two-Shot Molding, 2K Injection Molding / Advanced Automotive Part Manufacturing with Precision Injection Molding Techniques | FORESHOT

Double-Shot Injection Molding applied in Keyboard, Vehicle Accessories. | Advanced Automotive Part Manufacturing with Precision Injection Molding Techniques | FORESHOT

Precision Injection Molding

Precision Injection Molding

FORESHOT is using precise molds and advanced V-Line injection machine to produce and control each item in micro level. Precision Injection Molding is applied in Vehicle Accessories, Medical Appliances and Accessories, cameras, gears inside of CD player or printer, earphone components and LED etc which are required highly precise standard.

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RHCM

RHCM

RHCM (Rapid Heat Cycle Molding) is not only vanish the weld line of the surface, but also lighten up the rate of gloss and higher mold replication. RHCM technology application like plastic parts in Network Communication equipments and Computers / Communications / Consumer electronics.

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Double-Shot Injection Molding | High-Quality Thin-Wall Injection Molding for Durable Consumer Products and Vehicle Accessories | FORESHOT

Located in Taiwan since 1985, FORESHOT Industrial Corporation has over 30 years of industry experience, integrating OEM/ODM services and continuously developing new technologies. Their expertise covers a wide range of manufacturing techniques, including Double-Shot Injection Molding, micro injection molding, thin wall injection molding, and double shot injection molding. They serve various industries including computer, communications, consumer electronics, and medical devices.

FORESHOT is a renowned leader in the field of plastic injection molding and electronics manufacturing, specializing in producing a diverse range of high-quality finished goods, including advanced medical devices, sophisticated electronic components, durable automotive parts, and cutting-edge consumer electronics. Leveraging state-of-the-art manufacturing technologies such as RHCM, Double-Shot Injection Molding, and SMT, FORESHOT commits to delivering excellence and innovation in every product, from intricate medical appliances and robust vehicle accessories to the latest in communications and computing technologies.

FORESHOT has been offering customers high-quality plastic injection molding and electronics manufacturing services since 1985, both with advanced technology and 33 years of experience, FORESHOT ensures each customer's demands are met.

Double-Shot Injection Molding

Dual-Injection Molding, Two-Shot Molding, 2K Injection Molding

Double-Shot Injection Molding applied in Keyboard, Vehicle Accessories.
Double-Shot Injection Molding applied in Keyboard, Vehicle Accessories.

Double-Shot Injection Molding uses plastic polymers to mold plastic parts with multiple colors, materials or components with complex designs in one mold and machine. Double-Shot injection molding allows versatility, is simpler and more cost effective in comparison to other processes.

Double-Shot Injection Molding requires attention that strengthen of joint is one of critical issue to be considered.

FORESHOT could use this technology to shorten the cycle time, assembly cost, human resource and turnover rate.

Double-Shot Injection Molding apply in keyboard、Computer / Communication / Consumer Electronics、Electronic Components、Precision Components and Vehicle Accessories etc.

Double-Shot Injection Molding Process

The Double-Shot Injection Molding process has two material tubes, which can respectively emit plastic materials of different materials. First, the mold is closed, and a material is injected into the first set mold by the first nozzle, and the obtained semi-finished product is cooled and opened.

Then the plastic injection molding machine rotates the first set of molds to the position of the second set of nozzles, and then closes the mold with the fixed side of the second set of molds, and the second set of molds rotates to the position of the first set of nozzles.

And then closing the mold with the fixed side of the first set of molds, the first shot and the second shot simultaneously close the mold and open the mold, and then use a second set of nozzles to inject a colored material into the second set of molds, After the product is cooled and molded, the product is obtained by two-color molding, and then the product is taken out, as shown in the following picture.

Double-Shot Injection Molding Process

Advantages

  • Lower unit cost.
  • Improved part integrity.
  • Multi-material efficiency.
  • Higher-quality plastic part manufacture.
  • Reduced handling and secondary assembly.
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    Traditional plastic injection molding does often uneven surface gloss of products and floating or exposed fibers on the surface of the fiberglass reinforced plastic chassis、poor transferability、inject pressure excessive and inject pressure uneven that they make stress marks around the mold gate of the product.Therefore, it is necessary printing and painting process to cover these surface defects. For high gloss products, insufficient brightness and uneven brightness cannot be covered by painting.Therefore, FORESHOT develops and apply RHCM technology, not only solve the above problems but also solve traditional plastic injection molding in ultra-thin parts, thick parts and reduces the cycle time.RHCM (Rapid Heat Cycle Molding) is rapidly changing the temperature of mold in injection process.This process is not only vanish the welding lines of the surface, but also improve the rate of product gloss and higher mold transferability.High Gloss / Welding Line free Injection Molding with RHCM process is high-level technology, however, FORESHOT has been operated well in High Gloss / Welding Line free Injection Molding with RHCM process and invests many 250T ~ 1000T RHCM machines that they can do mass production and let customers satisfied.




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