FORESHOT’s Core Manufacturing Advantages

With cross-disciplinary engineering integration and decades of mass production experience, we provide a solid and reliable foundation in mold design, mold flow analysis, precision manufacturing, and production implementation.

Expert Engineering Team

Our multi-disciplinary engineers combine design, material, and process expertise to deliver comprehensive DFM recommendations.

Moldflow Analysis

Using advanced CAE simulation, we predict potential molding issues such as filling, warpage, and weld lines—reducing trial runs and improving success rates.

Precision Mold Manufacturing

Equipped with high-precision CNC, EDM, and grinding capabilities, we produce molds that ensure durability and dimensional accuracy.

Production Launch & Maintenance Support

We offer molding parameter archiving, mold maintenance, repair services, and yield optimization strategies to ensure stable, long-term production.

Our Service Workflow

FORESHOT’s service process covers early-stage DFM design evaluation, rapid prototyping, pilot runs, mass production implementation, and after-sales support—ensuring smooth project progression and consistent quality.

1. Design & DFM Evaluation

Collaborate with your R&D team to confirm product design direction, conduct DFM reviews, and provide Moldflow optimization and material selection recommendations to ensure manufacturability from the start.

2. Rapid Prototyping

Deliver prototypes within 7–14 days, supporting small-batch sampling, appearance verification, and functional testing to accelerate development timelines.

3. Pilot Production

After prototype approval, we conduct pilot runs to establish production parameters and quality control plans, ensuring process stability and product consistency.

4. Mass Production & After-Sales Support

Maintain stable supply during full-scale production and provide continuous improvement, technical support, and mold maintenance services to guarantee long-term quality.

Mold Development Process

Our mold development process spans requirement analysis, mold design, mold flow simulation, precision manufacturing, trial runs, and production implementation—each stage focused on quality and efficiency to ensure stable molding and high-yield production.

1. Requirement & Product Analysis

Work closely with customers to evaluate product design, functional requirements, material selection, and production goals, offering structural recommendations and DFM analysis to minimize late-stage design changes.

2. Mold Concept Design

Plan parting lines, runner systems, ejection mechanisms, and cooling layouts, selecting optimal mold materials and structures to enhance mold life and machining efficiency.

3. CAE / Moldflow Simulation

Perform simulations for filling, packing, warpage, and cooling to predict potential defects (short shots, air traps, warpage, sink marks) and optimize designs in advance.

4. Mold Manufacturing

Utilize CNC, EDM, and grinding processes for precision mold fabrication, verified by CMM measurement to ensure dimensional accuracy and quality.

5. Trial Runs & Adjustment

Conduct sample trials to validate molding conditions such as pressure, temperature, and cycle time, making fine adjustments to runners, gates, and ejection systems for improved stability and yield.

6. Production Implementation Support

After mold validation, assist with production line integration, provide parameter archiving, maintenance plans, and mold upgrade recommendations to ensure consistent quality and process stability.