Insert Injection Molding
Insert Molding, Mold In Injection Molding,OverMolding
Insert Injection Molding could be called Insert Molding or Over Molding, which a sole part is formed using two or more different materials in combination. In Insert injection Molding can either be incorporated at the time of the molding process or can be inserted as post molding operation.
Especially, if properly selected two kinds of material, it will obtain a strong bonding of the molded part. Therefore, the used of primers or adhesive was no longer required to achieve an optimum bond between two materials.
This process of insert injection molding results in a strong bonded and integrated assembly with plastic encapsulated inserts.Insert molding made from the following material :Ceramic、Plastic、Metal and The substance that can withstand the high temperature of injection molding process.
What industries commonly use insert molded parts?
Insert molding is commonly used in a broad range of industries, including medical, automotive, consumer products and electronic components. Common applications include electronic housings, knobs and dials and hand-held devices.
Foreshot according product requirements and design, through Insert Molding combines metal and plastics, or multiple combinations of materials and components into a single unit, this feature let customer enhanced design flexibility, such as Electronic Components、Precision Components、Vehicle Accessories and Medical Appliances and Accessories etc.
FORESHOT Insert Injection Molding process flow,as shown in the following picture:
- Reduces assembly.
- Labor costs.
- Reduces the size and weight of the part.
- Improves component reliability.
- Delivers improved part strength.
- Structure with enhanced design flexibility.
Differences in the process between Insert Injection Molding and Conventional Injection Molding.
|Conventional Injection Molding||Insert Injection Molding|
|Materials||Metal and plastic boxes|
|Design Difficulty||Need to consider the components and assembly gap||The number of combined features needs to be considered|
|Mold Making||Low precision (low cost)||High precision (high cost)|
|Assembly steps||Subsequent manual assembly||No post processing required|
|Assembly issues||Having foreign components and scratches problems||No foreign components and scratches problems|
- Insert Injection Molding is frequently applied in accessories of Computers / Communications / Consumer electronics、Electronic Components、Precision Components、Vehicle Accessories and Medical Appliances and Accessories.
- Insert Injection Molding Applied in Medical Appliances and Accessories.
- Insert Injection Molding Applied in Computers / Communications / Consumer Components.
- Insert Injection Molding Applied in Vehicle Accessories Components.
- Insert Injection Molding Applied in Precision Components.
- Insert Injection Molding Applied in Precision Components.
- Insert Injection Molding Machine.
- Related Products
Over the past few years, the demands for plastic injection products have seen considerable increase in consumer electronics products, transportation applications, medical supplies, etc. With the advanced development of precision machine and fast progress of plastic injection technique, progressing from general injection mold to micro injection mold manufacturing, the standards of precision and quality for the completed products of small Precision Components、Electronic Components、Computer / Communication / Consumer Electronics and Vehicle Accessories etc..FORESHOT is dedicated to the development of precision plastic technique and processing, improvement of precision mold, and advancement of plastic object measurement technique, to provide its clients the products with high added value and competitiveness.FORESHOT using precise molds and advanced Sodick V-Line injection machine and JSW high-speed injection machine to produce and control each item in micro level.
Double-Shot Injection Molding uses plastic polymers to mold plastic parts with multiple colors, materials or components with complex designs in one mold and machine. Double-Shot injection molding allows versatility, is simpler and more cost effective in comparison to other processes.Double-Shot Injection Molding requires attention that strengthen of joint is one of critical issue to be considered.FORESHOT could use this technology to shorten the cycle time, assembly cost, human resource and turnover rate.Double-Shot Injection Molding apply in keyboard、Computer / Communication / Consumer Electronics、Electronic Components、Precision Components and Vehicle Accessories etc.
With the development of science and technology, thin wall injection molding is becoming more and more important due mainly to the growth in telecommunications and portable electronic devices that require thinner and lighter plastic housings. Thin-wall molding offers the opportunity to reduce material part cost and to increase production output through faster cycle times.Thin wall injection molding requires new technology machines that have a multitude of control functions. FORESHOT has advanced V-Line injection machine to achieve the requirement of Thin wall parts and Micro Injection. The most thin thickness is 0.15mm.
FORESHOT has great experiences from mold design to assembly service including SMT, PCBA, EMS, plastic product injection, precision plastic parts manufacturing, metal stamping, glue dispense, Ultra Sonic Welding, Ultra Sonic Parts Cleaning, and Product Packaging, With its consistent manufacturing flow service, FORESHOT enables the perfect realization of producing products from scratch for clients.
- FORESHOT Received an Excellent Vendor Award from Leica in 2018
Received an Excellent Vendor Award from Leica in 2018Read More
- FORESHOT import automation system which can increase capacity
In order to provide high-quality products that satisfy customers, we have designed and developed a robotic intelligent production line dedicated to our customers' products.Read More
- FORESHOT Received an Excellent Vendor Award from AVAYA in 2018
Received an Excellent Vendor Award from AVAYA in 2018.Read More